• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
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    • 专利摘要:
    A semiconductor light source (1) comprises a substrate (10) and a plurality of semiconductor light-emitting rods (8) extending respectively from the substrate, and a plurality of partition walls (30, 31,32) also extending from the substrate. The partition walls are arranged between said rods so as to define groups of rods and such that at least two separation walls have a different height.
    公开号:FR3053757A1
    申请号:FR1656386
    申请日:2016-07-05
    公开日:2018-01-12
    发明作者:Pierre Albou；Marine Courcier；Vanesa SANCHEZ
    申请人:Valeo Vision SA；
    IPC主号:
    专利说明:

    © Publication number: 3,053,757 (to be used only for reproduction orders) (© National registration number: 16 56386 ® FRENCH REPUBLIC
    NATIONAL INSTITUTE OF INDUSTRIAL PROPERTY
    COURBEVOIE © Int Cl 8 : F21 K 9/00 (2017.01), F21 Y 107/00
    A1 PATENT APPLICATION
    (© Date of filing: 05.07.16. (© Applicant (s): VALEO VISION Joint-stock company (© Priority: simplified - FR. @ Inventor (s): ALBOU PIERRE, COURCIER MARINE and SANCHEZ VANESA. (43) Date of public availability of the request: 12.01.18 Bulletin 18/02. ©) List of documents cited in the report preliminary research: Refer to end of present booklet (© References to other national documents (73) Holder (s): VALEO VISION Joint stock company related: folded. ©) Extension request (s): (© Agent (s): VALEO VISION Limited company.
    LIGHTING AND / OR SIGNALING DEVICE FOR A MOTOR VEHICLE.
    FR 3 053 757 - A1 _ A semiconductor light source (1) comprises a substrate (10) and a plurality of semiconductor light-emitting sticks (8) extending respectively from the substrate, as well as a plurality partition walls (30,31,32) also extending from the substrate.
    The partition walls are arranged between said sticks so as to define groups of sticks and such that at least two partition walls have a different height.


    i
    LIGHTING AND / OR SIGNALING DEVICE FOR
    MOTOR VEHICLE
    The invention relates to the field of lighting and / or signaling, in particular for motor vehicles. It relates more particularly to a light source and a light device, for lighting and / or signaling a motor vehicle, which comprises such a light source and an optical system for shaping the light rays emitted by this source.
    A motor vehicle is equipped with headlights, or headlights, intended to illuminate the road in front of the vehicle, at night or in the event of reduced light. These headlights can generally be used in two lighting modes: a first "main beam" mode and a second "low beam" mode. The "main beam" mode makes it possible to brightly illuminate the road far ahead of the vehicle. The "low beam" mode provides more limited lighting of the road, but nevertheless offers good visibility, without dazzling other road users.
    In order not to dazzle other road users, there is a Code beam, specific to the "dipped beam" mode, which has a straight cut forming a substantially horizontal upper edge, mainly located below the horizon line. This cut can have a stepped shape to present a low cut in the area in which the other road users are theoretically located and a high part allowing in this context of low beam to illuminate the road scene a little further. outside this area. These cuts, which generate a strong contrast between the illuminated area and the rest of the road scene, can in particular be achieved by means of a cover arranged on the ray path between the light source and the focusing optics. in shape.
    Other types of cut beams are generated by the use of modern projectors, and we have for example beams where the cut is vertical, unlike the Code beam mentioned above where the cut is horizontal. As an example, we could speak of a matrix beam, in which the beam is segmented into vertical bands generated respectively by a plurality of light-emitting diodes, the extinction of such and such a source to create a dark band in the beam being controlled by function of the detection of a vehicle in the road scene.
    In each of these cases, whether it is for the Code beam to be regulatory, or for the driver to have perfect visibility outside the dark area in a matrix beam, the cut must have sufficient contrast, i.e. in other words that the cut must be very clear.
    However, in certain areas of the road scene illuminated by the vehicle's light beam, it may be preferable to have more blurred cuts in order to have a very homogeneous beam. By way of example, well-marked contrast lines in the beam or at the edge of the beam can generate, when projected onto obstacles such as trees, tunnels, or panels, visual disturbances for the driver. Thus, in order to provide an efficient and pleasant lighting beam for the driver, the need for the sharpness of the cuts can be different from one zone to another of the same beam.
    We can thus be led to seek a variable sharpness of the cuts, with for example a clear cut in the axis of the path of the vehicle, that is to say the driving direction, and a more blurred cut on the sides.
    The patent FR2986621 discloses a technical solution according to which the lens is modified to present patterns perpendicular to each other, and which make it possible to have a different sharpness between the horizontal cut and the vertical cut. It is understood that the application of patterns on the lens is complex to implement and therefore costly.
    The present invention fits into this context, while the light sources used in these projectors are more and more frequently constituted by light-emitting diodes, in particular for advantages of space and autonomy compared to light sources. classics. The use of light-emitting diodes in lighting and / or signaling modules has also enabled market players (car manufacturers and designers of lighting and / or signaling devices) to bring a creative touch to the design. of these devices, in particular by the use of an ever greater number of these light-emitting diodes to achieve optical effects. One of the disadvantages of using these diodes is their cost.
    In this double context, the invention aims to propose a light device which allows a control of the sharpness of the different cuts formed in the light beam which it participates in projecting, by registering in an economic context where the costs of Light sources are sought as low as possible, while maintaining or increasing the lighting capacities of these light sources and in particular by improving the management of the light intensity at the level of beam cuts.
    The subject of the invention is a semiconductor light source as well as a light device comprising such a source and an optic for shaping the light rays emitted by this source. In particular, the light source which is the subject of the invention comprises a support, which may in particular be a substrate, a plurality of light emitting elements extending respectively from the substrate, these light emitting elements being able in particular to be which can in particular be semiconductor light-emitting sticks, of submillimetric dimensions. The light source further comprises a plurality of partition walls also extending from the support being arranged between said light emitting elements so as to define groups of these elements and such that at least two partition walls have a different height.
    By the term height, whether here partition walls or thereafter light-emitting elements, we define the dimension of extension of these elements from the support, substantially perpendicular to the upper surface of the latter, it that is, the surface from which the partition walls and the light-emitting elements emerge.
    Furthermore, by shaping optics, it is meant that at least one of the rays emitted by the light source is deflected by the shaping optics, that is to say that the direction of entry of this at least one light ray in the shaping optic is different from the direction of exit of the light ray from the shaping optic. The shaping optic comprises at least one optical element such as one or more lenses, one or more reflectors, one or more light guides or a combination of these possibilities.
    The shaping optic may include an optic for projecting the light emitted by the semiconductor light source. This projection optic creates a real image, and possibly anamorphic, of a part of the device, for example the source itself or a mask, or of an intermediate image of the source, at a great distance (finite or infinite) in front of the dimensions of the device (of a ratio of the order of at least 3θ> preferably ÎOO) of the device. This projection optic can consist of one or more reflectors, or one or more lenses, or one or more light guides, or a combination of these possibilities.
    The shaping optic can be arranged so that the light source is not located on the focal plane object of the shaping optic.
    This makes it possible in particular to project an image which appears continuous, in direct imagery, without the need to provide a projection system which has to modify the source image before being projected. This is particularly advantageous for simplifying the proposed device, in particular when one or more separation walls are arranged projecting from the substrate to participate in the optical pixelation of the projected regulatory beam.
    The at least two walls of different height advantageously define the same group of sticks. By this notion of walls defining the same group of sticks, it is understood that we consider at least two walls which each form a wall defining the same first group of sticks independent of a second group of sticks. And this, whether these two walls are substantially parallel or that they are contiguous, and whatever the number of walls which participate in delimiting this first group of rods.
    Thus, a technology is applied to the automotive field consisting in producing the light-emitting zone by a plurality of light-emitting sticks which are grown on a substrate, in order to produce a three-dimensional topology. It is understood that this three-dimensional topology has the advantage of multiplying the light emission surface compared to the light-emitting diodes known hitherto in the automotive field, namely substantially planar diodes. In this way it is possible to provide very bright white light at low cost.
    It can be provided that the light-emitting sticks are selectively activatable, and that at least two groups of light-emitting sticks of the light source are arranged to be selectively switched on, it being understood that this means that one or more sticks of the light source can be piloted to play on their light intensity. A separate ignition control system is provided for these sticks, it being understood that this is mainly understood to mean that the sticks can be turned on or off distinctively from one another, simultaneously or not.
    We allow the realization of a pixelated light, which can evolve according to the traffic conditions by the extinction and the lighting of one or other of the rods forming the light source. In other words, the application of a semiconductor light source, comprising light-emitting sticks of submillimetric dimensions, in a motor vehicle headlamp allows a simplified installation of adaptive lighting systems, in which may wish to form matrix beams, part of which can be extinguished so as not to dazzle another road user.
    The presence of separation walls in the immediate vicinity of the light-emitting rods makes it possible to cut the beam by blocking some of the rays emitted by these rods, and it is understood that the sharpness of the cut is relative to the height of the corresponding separation wall and at the position of the top of these walls with respect to the focal point of the projection optics: the more the free end face of the partition wall, the distance from which to the support defines the height of this wall, is close to the focal surface object of the shaping optics, the sharper the cut.
    The light-emitting sticks and the partition walls can extend from the same substrate, and they can in particular be formed directly on this substrate. Provision may be made for the substrate to be based on silicon or on silicon carbide. It is understood that the substrate is based on silicon since it mainly comprises silicon, for example at least 5θ% and in practice about 99% ·
    According to a first series of characteristics specific to the constitution of the partition walls and to the arrangement of these partition walls on the substrate, provision may be made for each characteristic being able to be taken alone or in combination with the others:
    the two partition walls, defining the same group of rods and whose heights are different, extend substantially perpendicular to one another;
    a first series of partition walls, substantially parallel to one another, extends from the substrate in a first direction, having an average height greater than the average height of a second series of partition walls, substantially parallel to each other and s 'extending in a second direction, in particular substantially perpendicular to the first direction. In particular in the case of application of a light source with light-emitting sticks arranged in a two-dimensional matrix, a first series of partition walls may be provided in which each of the partition walls is perpendicular to the partition walls of the second series;
    at least the separation walls of the first or of the second series have an evolving height, decreasing from the center of the source towards at least one edge of the source;
    at least one partition wall has a trapezoidal section, or at least one partition wall has a facing face of a rod which has a parabolic profile, the focal point of the parabola being advantageously centered on said rod.
    According to a second series of characteristics specific to the constitution of the light-emitting sticks and to the provision of these light-emitting sticks on the substrate, it can be provided that, each characteristic being able to be taken alone or in combination with the others:
    - Each rod has a generally cylindrical shape, in particular of polygonal section; provision may be made for each rod to have the same general shape, and in particular a hexagonal shape;
    - the rods are each delimited by a terminal face and by a circumferential wall which extends along a longitudinal axis of the rod defining its height, the light being emitted at least from the circumferential wall; this light could also be emitted by the terminal face;
    - Each rod may have an end face which is substantially perpendicular to the circumferential wall, and in different variants, it can be provided that this end face is substantially planar or curved, or pointed, at its center;
    - the rods are arranged in a two-dimensional matrix, whether this matrix is regular, with constant spacing between two successive rods of a given alignment, or that the rods are staggered;
    - the height of a stick is between 1 and 10 micrometers;
    - the largest dimension of the terminal face is less than 2 micrometers;
    - the distance between two immediately adjacent rods is at least equal to 2 micrometers, and at most equal to 100 micrometers.
    According to other characteristics, provision may be made for the semiconductor light source comprising a plurality of electroluminescent rods of submillimetric dimensions further to comprise a layer of polymeric material forming an encapsulant in which the rods and the partition walls are at least partially drowned; such an encapsulant is deposited on the substrate covering the rods and the partition walls, and it is advantageous for the encapsulant to extend at least until covering the highest rod. This polymer material can be based on silicone, it being understood that the polymer material is based on silicone since it mainly comprises silicone, for example at least 5θ% and in practice approximately 99% · The layer of polymer material may include a phosphor or a plurality of phosphors excited by the light generated by at least one of the plurality of rods. A phosphor or light converter is understood to mean the presence of at least one luminescent material designed to absorb at least part of at least one excitation light emitted by a light source and to convert at least part of said excitation light absorbed into emission light having a wavelength different from that of excitation light. This phosphor, or this plurality of phosphors, can be at least partially embedded in the polymer or else disposed on the surface of the layer of polymeric material. By way of example, the rays emitted by the rods can be of wavelength corresponding to the color blue and are likely for some of them to be converted into rays of wavelength corresponding to the color yellow , so that the additive synthesis of unconverted blue and yellow forms a white beam at the outlet of the layer of polymeric material. To this end, the following luminescent materials may be used alone or in combination, for example: Y 3 Al 5 O 12 : Ce 3+ (YAG), (Sr, Ba) 2SiO4: Eu 2+ , Cax (Si, Al) 12 ( Y, N) 16 : Eu 2+ .
    According to various particular characteristics of the invention, specific to the device comprising on the one hand a light source as presented above and on the other hand a shaping optic, it can be provided that:
    - the different height of at least two partition walls defining the same group of rods makes it possible to obtain a light beam having cuts with variable sharpness;
    a first series of partition walls extends substantially vertically opposite the shaping optic while a second series of partition walls extends substantially horizontally opposite the shaping optic, the first series being as above of average height higher than the average height of the second series.
    - the encapsulant covers all of the partition walls, the focal surface of the shaping optic being merged with an end surface of the encapsulant;
    - the encapsulant partially covers one or more partition walls, the focal surface of the shaping optic being adjusted on the end face of the highest partition wall;
    - The light device comprises a light source which ensures the generation of light rays which form at least one regulatory light beam for a motor vehicle. By regulatory beam is meant a beam which complies with one of the photometric grids illustrated in the figures.
    The device can take place in a headlight as well as in a rear light of a motor vehicle.
    Other characteristics and advantages of the present invention will appear more clearly with the aid of the description and the drawings, among which:
    FIG. 1 is a sectional view of a lighting and / or signaling device according to the invention, in which light rays emitted by a semiconductor light source according to the invention have been illustrated in the direction of a shaping optics;
    Figure 2 is a schematic perspective representation of the semiconductor light source of Figure 1, in which we have made visible in section a row of light-emitting sticks, and in which an exemplary embodiment of two walls has been shown of separation of different heights defining a first group of sticks;
    Figure 3 is a sectional view of a detail of a particular embodiment of a semiconductor light source according to the invention, in which two light-emitting rods and a partition wall protrude d 'a substrate, said light-emitting rods and the wall being encapsulated in a protective layer;
    Figure 4 is a schematic perspective representation of an arrangement of rods and projecting partition walls of a substrate of a semiconductor light source according to the invention;
    FIG. 5 is a schematic representation of the concept of variable heights of the partition walls for obtaining a more or less clear contrast of the beams emitted by different light-emitting sticks;
    Figure 6 is a schematic representation of the concept illustrated in Figure 5. with partition walls having trapezoidal shapes and a plurality of rods arranged between two partition walls, the assembly being illustrated in a particular embodiment where a coucbe of material forms an encapsulant completely covering the rods and the walls;
    FIG. 7 is a representation substantially similar to that of FIG. 6, illustrating here a variant on the height of a layer of material forming an encapsulant of rods and of partition walls, here only partially embedded, contrary to what is illustrated on Figure 6;
    Figures 8 to 10 illustrate embodiments of the partition walls, of substantially rectangular section (Figure 8), trapezoidal (Figure 9). or with at least one face having a parabolic profile (FIG. 10);
    FIG. 11 illustrates an exemplary arrangement of partition walls, with a decrease in the height of these walls from the center of the light source towards the edges; and Figures 12 and 13 illustrate schematic representations, from above of a light source, of the arrangement of the partition walls and their respective heights in the context of obtaining the output of the associated lighting device of a first type of beams (Figure 12) or of a second type of beams (Figure 13) ·
    A lighting and / or signaling device of a motor vehicle comprises a light source 1, in particular housed in a housing 2 closed by a window 4 and which defines an internal volume for receiving this emitting device. The light source is associated with an optical system 6 for shaping part of at least part of the light rays emitted by the semiconductor source. As may have been specified previously, the shaping optics changes a direction of at least part of the light rays emitted by the source.
    The light source 1 is a semiconductor source, comprising light emitting elements, consisting in particular in the illustrated case, and as will be described below by way of example, in light-emitting sticks of submillimetric dimensions , that is to say three-dimensional semiconductor sources as will be explained below, unlike conventional two-dimensional sources, assimilated to substantially planar sources due to their thickness of the order of a few nanometers while a source with light-emitting rods has a height at least equal to a micrometer.
    The light source 1 comprises a plurality of light-emitting sticks 8 of submillimetric dimensions, which will hereinafter be called light-emitting sticks. These light-emitting sticks 8 originate on the same support, and in particular a substrate 10 in the case of application of light-emitting sticks. Each electroluminescent rod, here formed by the use of gallium nitride (GaN), extends perpendicularly, or substantially perpendicularly, projecting from the substrate, here made from silicon, other materials such as silicon carbide which can be used without leave the context of the invention. For example, the light-emitting sticks could be made from an alloy of aluminum nitride and gallium nitride (AlGaN), or from an alloy of aluminum, indium and gallium ( AllnGaN).
    In FIG. 2, the substrate 10 has a lower face 12, to which a first electrode 14 is attached, and an upper face 16, projecting from which extend the light-emitting rods 8 and to which a second electrode 18 is attached. Different layers of material are superimposed on the upper face 16, in particular after the growth of the light-emitting sticks from the substrate here obtained by a bottom-up approach. Among these different layers, one can find at least one layer of electrically conductive material, in order to allow the electrical supply of the rods. This layer is etched so as to connect such and such a stick together, the ignition of these sticks can then be controlled simultaneously by a control module not shown here. Provision may be made for at least two light-emitting sticks or at least two groups of light-emitting sticks of the semiconductor light source 1 to be arranged to be switched on separately by means of an ignition control system. .
    The electroluminescent rods of submillimetric dimensions stretch from the substrate and comprise, as can be seen in FIG. 2, each a core 19 of gallium nitride, around which are arranged quantum wells 20 formed by a radial superposition ίο of layers of different materials, here gallium nitride and galliumindium nitride, and a shell 21 surrounding the quantum wells also made of gallium nitride.
    Each rod extends along a longitudinal axis 22 defining its height, the base 23 of each rod being arranged in a plane 24 of the upper face 16 of the substrate 10.
    The light-emitting rods 8 of the semiconductor light source advantageously have the same shape. These rods are each delimited by an end face 26 and by a circumferential wall 28 which extends along the longitudinal axis. When the light-emitting rods are doped and are the subject of a polarization, the resulting light at the output of the semiconductor source is emitted mainly from the circumferential wall 28, it being understood that provision may be made for light rays also emerge, at least in small quantities, from the terminal face 26. As a result, each rod acts as a single light-emitting diode and the density of the light-emitting rods 8 improves the light output of this semiconductor source .
    The circumferential wall 28 of a rod 8, corresponding to the gallium nitride shell, is covered by a layer of transparent conductive oxide (OCT) 29 which forms the anode of each rod complementary to the cathode formed by the substrate. This circumferential wall 28 extends along the longitudinal axis 22 from the substrate 10 to the end face 26, the distance from the end face 26 to the upper face 16 of the substrate, from which the light-emitting rods 8 arise. , defining the height of each stick. By way of example, it is provided that the height of an electroluminescent rod 8 is between 1 and 10 micrometers, while provision is made for the greatest transverse dimension of the terminal face, perpendicular to the longitudinal axis 22 of the electroluminescent stick concerned, ie less than 2 micrometers. Provision may also be made to define the surface of a rod, in a cutting plane perpendicular to this longitudinal axis 22, within a range of determined values, and in particular between I.96 and 4 square micrometers.
    It is understood that during the formation of the rods 8, the height can be changed from one light source to another, so as to increase the luminance of the semiconductor light source when the height is increased. The height of the sticks can also be modified within a single light source, so that a group of sticks can have a height, or heights, different from another group of sticks, these two groups being constitutive of the semiconductor light source comprising light-emitting rods of submillimetric dimensions.
    The shape of the light-emitting sticks 8 can also vary from one device to another, in particular on the section of the sticks and on the shape of the end face 26. It has been illustrated in FIG. 2 of the light-emitting sticks having a generally cylindrical shape , and in particular of polygonal section, here more particularly hexagonal. We understand that it is important that light can be emitted through the circumferential wall, whether it has a polygonal or circular shape for example.
    Furthermore, the end face 26 may have a substantially planar shape and perpendicular to the circumferential wall, so that it extends substantially parallel to the upper face 16 of the substrate 10, as illustrated in FIG. 2, or although it can have a domed or pointed shape at its center, so as to multiply the directions of emission of the light leaving this terminal face, as illustrated in FIG. 3 ·
    In FIG. 2, the light-emitting rods 8 are arranged in a two-dimensional matrix, with rods aligned in rows and in columns perpendicular to each other. This arrangement could be such that the light-emitting sticks are staggered. The invention covers other distributions of rods, in particular with rod densities which can be variable from one light source to another, and which can be variable according to different areas of the same light source. FIG. 2 shows the separation distance dl of two immediately adjacent light-emitting rods in a first transverse direction and the separation distance d2 of two immediately adjacent light-emitting rods in a second transverse direction. The separation distances dl and d2 are measured between two longitudinal axes 22 of adjacent light-emitting rods. The number of light-emitting sticks 8 projecting from the substrate 10 can vary from one device to another, in particular to increase the light density of the light source, but it is agreed that one or the other of the distances of separation dl, d2 must be at least equal to 2 micrometers, so that the light emitted by the circumferential wall 28 of each electroluminescent rod 8 can leave the matrix of rods. Furthermore, it is expected that these separation distances will not be greater than 100 micrometers.
    The substrate 10 also carries 3θ separation walls, which consist of opaque walls arranged between the rods to define a physical separation of some of the rods from one another. It is understood that the sticks can thus be divided into a group on the one hand by the selective feeding control of each of the sticks, and on the other hand by walls physically delimiting implantation areas of the sticks and at least partially blocking the rays emitted by such or such group of sticks.
    A plurality of partition walls 3θ is provided projecting from the substrate 10, and their arrangement thereon is variable from one light source to another relative to the lighting functions which it is desired to operate with the device. lighting and / or signaling associated with this light source. We will describe below, in particular in relation to FIGS. 12 and
    13, some practical cases of arrangement of the walls and the consequences on the beam emitted by the associated device. The role of these 3θ separation walls is to form a cut-off of the light beam emitted by the light rays at the outlet of one or more rods directly adjacent to these separation walls.
    In particular in a light source 1 in which the light-emitting rods 8 are arranged in a matrix with rows and columns (visible in FIG. 2), the partition walls 3θ are walls which extend substantially straight between the rows of rods. First walls 31 can extend in this case in a first direction and second walls 32 can extend in a second direction, substantially perpendicular to the first direction. In the example illustrated in FIG. 2, in order to leave the rods visible, a first wall 31 and a second wall 32 have been shown, it being understood that the source may advantageously comprise, projecting from the substrate 10, a plurality of first walls 3b substantially parallel to each other in the first direction, and a plurality of second partition walls 32, substantially parallel to each other in the second direction.
    It is understood that the spacing between the successive separation walls of the same series can be constant, with a defined number of rows of rods 8 arranged between these two successive walls 3θ, or else be different along the series, depending on the size of the groups of rods that one wishes to form and the corresponding lighting functions. Several practical cases are illustrated, with in particular three rows of rods 8 arranged between two successive 3θ separation walls (FIG. 6 and FIG. 7 for example, or even FIG. 11), or even a single row of rods 8 disposed between two separation walls successive (Figures 8 to 10 for example).
    Each separation wall 3θ has lateral faces 36, which extend opposite one or more rods 8 can take several distinct shapes, and an upper face 38, at the free end of the wall opposite the substrate. It is understood that the partition walls illustrated in FIG. 5 in the form of sticks are only theoretical achievements and that they must in practice have a minimum thickness, their maximum thickness being moreover defined by the distance between two sticks that such a wall separates.
    The partition walls consist of walls projecting from the substrate, at least one of the side faces 36 of which can allow the absorption or reflection of the light rays emitted by the rods of the group which the partition walls participate in defining by surrounding them at least. partially. According to one or other of the absorption or reflection cases, the partition walls may be formed by resin or metal, and present or not on the lateral face 36 a coating either reflective, or diffusing, or absorbent.
    According to different alternative embodiments, the lateral faces 36 can have a straight shape, substantially perpendicular to the substrate, so that the partition wall has the shape of a straight wall of substantially rectangular section, as illustrated in FIG. 8, or the lateral faces may have a straight shape, inclined with respect to the normal to the substrate, so that the corresponding partition wall has the shape of a wall of substantially trapezoidal cross section, as illustrated in FIG. 9, or the side faces may also have a parabolic profile, as illustrated in FIG. 10. In each of these cases, the upper face 38 is substantially parallel to the upper face 16 of the substrate 10.
    The characteristic according to which the heights of the partition walls can be variable from one wall to another will be described below, and how this variable height plays a role in the definition of the cut-off lines in the beam emitted at the output of the lighting and / or signaling device.
    The light source 1 may further comprise, as illustrated in particular in FIG. 3, a layer 40 of a polymeric material forming an encapsulant in which light-emitting sticks 8 and 3θ separation walls are at least partially embedded. The layer 40 can thus extend over the entire extent of the substrate or only around a determined group of light-emitting sticks 8. The polymer material, which can in particular be based on silicone, makes it possible to protect the light-emitting sticks 8 without interfering the scattering of light rays. In addition, it is possible to integrate in this layer 40 of polymeric material wavelength conversion means, and for example phosphors 41, capable of absorbing at least part of the rays emitted by one of the rods and converting at least part of said absorbed excitation light into emission light having a wavelength different from that of the excitation light. It is equally possible to provide that the wavelength conversion means are embedded in the mass of the polymer material, or else that they are arranged on the surface of the layer of this polymer material.
    The light source may further comprise a coating 42 of light-reflecting material which is disposed between the light-emitting rods 8 to deflect the rays, initially oriented towards the substrate, towards the end face 26 of the light-emitting rods 8. In other words , the upper face 16 of the substrate 10 may include a reflecting means which returns the light rays, initially oriented towards the upper face 16, towards the exit face of the light source. We thus recover rays that would otherwise be lost. This coating 42 is placed between the light-emitting rods 8 on the transparent conductive oxide layer 29 ·
    The light source 1 here has a rectangular shape, but it will be understood that it can have, without departing from the context of the invention, other general shapes, and in particular a parallelogram shape.
    The shaping optics 6 may in particular comprise a lens 46 which deflects the rays emitted by the light source arranged at the focal point of the lens to form a regulatory beam, that is to say which respects the photometric grid of such and such a light beam, and for example a low beam, a high beam, a daytime running light.
    On the light source, a group of rods is defined by its arrangement between at least two dividing walls 3θ> the dimensions of this group can also be defined by edges of the substrate making up the light source. Each group is configured to emit rays whose emission by the shaping optics creates a portion of the overall beam. When the sticks in this group are off, a dark area is created in the projected beam and, depending on the location of this dark area in the beam, a more or less clear cut is sought.
    According to the invention, at least two dividing walls 3θ defining the same group of sticks 8 have a height different from one another. In the embodiments illustrated in FIGS. 2 and 4. these are at least a first partition wall 31 and a second partition wall 32, that is to say partition walls, the first and second directions of which elongation are intersecting, which have different heights. And in the embodiments illustrated in FIGS. 5 to 7. and in particular in FIG. 11, these are successive partition walls of the same series which have different heights. The technical effect of these different heights of dividing walls defining the same group of rods is to allow different cutting sharpnesses.
    Indeed, the sharpness of the cut of the beam portion created by the rays emitted by the group of rods surrounded by partition walls depends on the height of these partition walls and on the proximity of the end face of this wall. with the focal surface object of the shaping optics. The closer the partition wall is to this focal surface, the sharper the corresponding cut.
    This is described based on the illustration in Figure 5. in which it is notable that the partition walls are represented theoretically with a line.
    A “high” partition wall 30b has a free end 38 substantially coincident with the focal surface Sf of the optics for shaping the lighting and / or signaling device, while a “low” partition wall 30b has a free end disposed set back from this focal surface Sf, that is to say that it extends between the focal surface Sf and the upper face of the substrate.
    A first rod 8 emits first rays 5θ (represented by lines with a single arrow) from its circumferential wall 28, over the entire height thereof. It will be understood that the rays can go in any direction, and that only the first six 5θ rays have been shown going away from the substrate to clarify the reading of the figure.
    On the one hand, the first spokes are blocked by a "high" partition wall and, on the other, the spokes are blocked by a "low" partition wall. It is understood that the first rays 5θ which are oriented to pass beyond the upper partition wall previously cross the focal surface Sf and thus remain in the light segment defined for this first rod between the partition walls. It is the same for the neighboring rod placed on the other side of the "high" partition wall, so that the cut between the first rays 5θ and the second rays 52 (represented by lines with double arrow) is clear .
    On the other side, the first rays 5θ are blocked by a “low” partition wall, that is to say set back from the focal surface, and therefore the rays emitted by the rods cut the focal surface au- beyond the space defined by the partition walls around the group of sticks. As illustrated, this results from the first rays 5θ emitted by the first stick which overflow in the light segment associated with the neighboring rod, and in a similar manner, second rays 52 emitted by a neighboring rod overflow in the light segment associated with the first stick (and represented by the dotted lines). The cut between the segments is thus blurred.
    Thus, by varying the height of the partition walls, a defocus is created, that is to say a variation of the distance between the free end face, or upper face, of the partition wall and the focal surface. shaping optics.
    As illustrated in this FIG. 5, the focal surface Sf of the shaping optics 6 is adjusted on the free end face 38 of the partition wall 3θ which extends the highest, ie say the most distant from the substrate 10. This separation wall then participates in forming a clear cut between the beams created by the groups of rods that it separates. The partition wall which has a different height, and whose free end face therefore extends away from the focal surface of the shaping optic, participates in the formation of a fuzzy cut.
    As has been described, a layer 40 of a polymer material is advantageously disposed on the substrate to form an encapsulant in which light-emitting rods 8 and 3θ separation walls are at least partially embedded, and this layer of polymer material comprises wavelength conversion means, and for example phosphors 41, capable of absorbing at least part of the rays emitted by one of the rods and of converting at least part of said excitation light absorbed into light emission having a wavelength different from that of the excitation light. This encapsulant must extend in height at least above the sticks, to protect them, and provision may be made according to variant embodiments that it does not entirely cover the partition walls (FIG. 7) or, on the contrary, that it is provided high enough, that is to say at a distance from the substrate, to completely cover the partition walls (Figure 6) and that therefore the focal surface of the shaping optics can be adjusted on the upper surface of the encapsulant, that is to say the surface opposite the substrate. In the latter case, it should be noted that the rays passing beyond a “low” partition wall 30b undergo diffusion by the phosphor grains forming the phosphor 41 over a higher, or thick, zone, which generates a greater blurring of rays.
    In the various figures described so far, only 3θ parallel partition walls have been mentioned. It is interesting to note that in this context, as illustrated in FIG. 11, the height of the partition walls changes, decreasing from the center of the light source towards the edges. This results in clear cuts in the traffic axis and more blurred cuts on the sides of the field of vision.
    However, as it could have been specified previously, it is now necessary to provide for the sharpness of cuts in the same beam, both vertical and horizontal. This is made possible according to the invention by the production of intersecting partition walls which have different heights.
    We will now describe two particular arrangements of 3θ partition walls projecting from a substrate 10, in which at least two walls, in accordance with the invention, have different heights.
    In FIG. 12, a simple arrangement is illustrated, in which a first series of first partition walls 31 extends vertically and in which a second series of second partition walls 32 extends horizontally. The first walls forming vertical walls have a greater height than the height of the second walls forming horizontal walls, so that clear cuts are generated between vertical segments, in particular to allow the realization of a matrix beam in which dark bands can be created without reducing the light intensity on each side of these dark bands, and so that less clear cuts are generated between horizontal bands. We thus know how to meet the requirements of an ADB type beam (acronym for "Adaptive Driving Beam") or Code type for example.
    In FIG. 13, a more complex arrangement has been illustrated, which the invention allows without major difficulty of realization, the growth of the partition walls on the substrate being easily achievable and technically as simple as the growth of the sticks on the substrate. The bundle here has a lower part 54 and an upper part 56, distinct in particular in that in the lower part 54, the partition walls are all high, that is to say that their end face is substantially arranged on the surface focal length of the shaping optics. This lower part 54 of the beam therefore has zones with relatively clear cuts and an image which results therefrom very pixelated, so that this part can be associated for example with marking on the ground.
    The upper part 56 of the beam has separation walls of different height, with a series of first vertical walls 31 whose height varies from the center towards the edges of the light source, that is to say that the first walls 31 tallest verticals are in the center of the light source. This allows increasingly blurred cuts outside the field of vision.
    By cons in this upper part, the second horizontal walls 32 are such that they have, in the vicinity of the lower part 54, a height less than that of the first walls, and less than that of the second walls of the lower part, and in particular so that their end face is set back from the focal surface of the shaping optic, that is to say between this focal surface and the support from which the walls extend. The aim is thus to make the cuts more blurred, which is particularly useful for the “dipped beam” function, at the center of the driver's field of vision. Furthermore, in an upper end part of the upper part of the bundle, the second horizontal walls 32 can assume a greater height.
    The present invention applies to a headlight as well as to a rear light of a motor vehicle. The foregoing description clearly explains how the invention makes it possible to achieve the objectives which it has set itself, and in particular to propose a lighting and / or signaling device which makes it possible to obtain, by applying partition walls to variable heights in a semiconductor source between the different light emitters, better management of cuts between the beam portions emitted, with the possibility of playing on the sharpness of these cuts according to their position in the beam, in order to offer very clear cuts in areas of the beam where selective lighting, that is to say lighting in which it is known to darken part of the beam so as not to dazzle other users for example, is desired and on the other hand fuzzy cuts especially at the periphery of the beam. As may have been specified previously, it will be possible to apply the presence of partition walls between light emitting elements both on a substrate with emitting elements formed from light-emitting sticks and with other types of light emitting elements. extending projecting from a support, as soon as the height of the partition walls is configured according to the principle of the invention, that is to say so that at least two partition walls defining the same group transmitters have a different height.
    权利要求:
    Claims (17)
    [1" id="c-fr-0001]
    1. Semiconductor light source (l) comprising a plurality of light emitters (8) arranged on the surface of a support (lo) as well as a plurality of partition walls (3O.3i.32) s also extending from the support being arranged between said transmitters so as to define groups of transmitters and such that at least two partition walls defining a same group of transmitters have a different height.
    [2" id="c-fr-0002]
    2. Light source (1) according to claim 1, comprising a substrate (io), a plurality of semiconductor light-emitting rods (8) extending respectively from the substrate, as well as a plurality of partition walls ( 30, 31, 32) also extending from the substrate, being arranged between said rods so as to define groups of rods and such that at least two partition walls have a different height.
    [3" id="c-fr-0003]
    3. Light source according to claim 1, characterized in that said two partition walls (30,31,32) of different height extend substantially perpendicularly to each other.
    [4" id="c-fr-0004]
    4. Light source according to one of claims 1 or 2, characterized in that a first series of first partition walls (31), substantially parallel to each other, extends from the substrate in a first direction, having an average height greater than the average height of a second series of second partition walls (32), substantially parallel to each other and extending in a second direction substantially perpendicular to the first direction.
    [5" id="c-fr-0005]
    5. Light source according to claim 3, characterized in that at least the first partition walls (31) of the first series have an evolving height, decreasing from the center of the light source (l) towards at least an edge of the light source.
    [6" id="c-fr-0006]
    6. Light source according to one of the preceding claims, characterized in that at least one partition wall (30,31,32) has a trapezoidal section.
    [7" id="c-fr-0007]
    7. Light source according to one of claims 1 to 4, characterized in that at least one partition wall (30,31,32) has a face, facing one of the rods (8) of the group qu 'it participates in defining, of a substantially parabolic profile.
    [8" id="c-fr-0008]
    8. Light source according to one of the preceding claims, characterized in that at least some of the light-emitting sticks (8) are selectively activatable.
    [9" id="c-fr-0009]
    9 · light source according to one of the preceding claims, characterized in that a layer of a material (40) forming an encapsulant is deposited on the substrate (lo) at least partially covering the rods (8) and partition walls (30), said encapsulant extending at least as far as covering the deepest stick.
    [10" id="c-fr-0010]
    10. Light source according to the preceding claim, characterized in that the encapsulant contains a phosphor (41) ·
    [11" id="c-fr-0011]
    11. A light device comprising a light source (l) according to one of the preceding claims and an optical shaping (6) of the light rays emitted by this light source.
    [12" id="c-fr-0012]
    12. Light device according to the preceding claim, characterized in that the different height of at least two partition walls (30.31.32) makes it possible to obtain a light beam having cuts with variable sharpness.
    [13" id="c-fr-0013]
    13 · light device according to one of claims 10 or 11, when the light source (l) depends on at least claim 3, characterized in that the first series of first partition walls (31) extends substantially vertically opposite the shaping optic while the second series of second partition walls (32) extends substantially horizontally opposite the shaping optic.
    [14" id="c-fr-0014]
    14 · luminous device according to one of claims 10 to 12, when the light source (l) depends on at least claim 8, characterized in that the encapsulant covers the entire partition walls (30,31 , 32), the focal surface (Sf) of the shaping optic (6) being substantially adjusted on the end surface of the encapsulant opposite the substrate (lo).
    [15" id="c-fr-0015]
    15 · light device according to one of claims 10 to 12, when the light source (l) depends on at least claim 8, characterized in that the encapsulant partially covers one or more partition walls (30,31 , 32), the focal surface (Sf) of the shaping optic (6) being adjusted on the end face (38) of the highest partition wall (30,31,32).
    [16" id="c-fr-0016]
    16. Light device according to one of claims 10 to 14, characterized in that the light source (l) semiconductor ensures the generation of light rays which form at least part of a regulatory light beam for vehicle automobile.
    [17" id="c-fr-0017]
    17. Light device according to one of claims 10 to 15, characterized in that the shaping optic comprises a projection optic.
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    同族专利:
    公开号 | 公开日
    CN107631268A|2018-01-26|
    FR3053757B1|2020-07-17|
    KR20180005126A|2018-01-15|
    EP3267096B1|2020-09-30|
    CN107631268B|2020-09-29|
    JP6965047B2|2021-11-10|
    US20180010754A1|2018-01-11|
    JP2018026329A|2018-02-15|
    EP3267096A1|2018-01-10|
    US11005013B2|2021-05-11|
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    法律状态:
    2017-07-31| PLFP| Fee payment|Year of fee payment: 2 |
    2018-01-12| PLSC| Publication of the preliminary search report|Effective date: 20180112 |
    2018-07-27| PLFP| Fee payment|Year of fee payment: 3 |
    2019-07-31| PLFP| Fee payment|Year of fee payment: 4 |
    2020-07-31| PLFP| Fee payment|Year of fee payment: 5 |
    2021-07-29| PLFP| Fee payment|Year of fee payment: 6 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1656386A|FR3053757B1|2016-07-05|2016-07-05|LIGHTING AND / OR SIGNALING DEVICE FOR A MOTOR VEHICLE|
    FR1656386|2016-07-05|FR1656386A| FR3053757B1|2016-07-05|2016-07-05|LIGHTING AND / OR SIGNALING DEVICE FOR A MOTOR VEHICLE|
    EP17178800.3A| EP3267096B1|2016-07-05|2017-06-29|Lighting and/or signalling device for a motor vehicle|
    JP2017131448A| JP6965047B2|2016-07-05|2017-07-04|Automotive lighting and / or signaling equipment|
    KR1020170084874A| KR20180005126A|2016-07-05|2017-07-04|Lighting and/or signaling device for motor vehicle|
    US15/641,911| US11005013B2|2016-07-05|2017-07-05|Lighting and/or signaling device for motor vehicle|
    CN201710541607.4A| CN107631268B|2016-07-05|2017-07-05|Lighting and/or signalling device for a motor vehicle|
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